Centerless Grinding Machine
Centerless grinding machine is a high-precision grinding tool that is widely used in industrial manufacturing. Its applications include but are not limited to the following:
- High-precision grinding: Centerless grinders have highly accurate grinding capability and can be used to process high-precision parts. For example, crankshafts, gears, and fuel injectors of automobile engines need to be ground with high precision, and centerless grinders can provide stable and precise processing results.
- Multi-functional processing: Centerless grinding machines have multiple processing functions, and can carry out multiple processes at the same time. This feature makes centerless grinding machines have advantages in production efficiency and machining accuracy. For example, centerless grinding machines can simultaneously carry out multiple processing operations such as outer diameter grinding, inner diameter grinding, end face grinding, etc., which greatly improves production efficiency.
- High-efficiency production: The centerless grinder is highly automated and can realize continuous and high-efficiency production. It can automatically complete various operations in the machining process, such as clamping workpiece, grinding, switching workpiece, etc., which reduces the time and cost of manual operation and improves the production efficiency.
- Economic energy saving: Centerless grinding machines consume relatively low energy during the machining process, which can save energy and cost. At the same time, due to the highly automated characteristics of centerless grinding machines, manual operation can be reduced, thus lowering labor costs.
In conclusion, centerless grinding machines have a wide range of applications in the field of industrial manufacturing. Its high-precision grinding capability, multifunctional processing characteristics, high production efficiency and economic and energy-saving advantages make it one of the indispensable tools in modern industrial manufacturing. The application of centerless grinding machine can not only improve the processing precision and quality of products, but also improve the production efficiency, reduce production costs and promote the development of industrial manufacturing.
Standard Centerless Grinder
Standard centerless grinders are divided into two types: regulating wheel with gearbox drive and servo with speed reducer drive. The main feeding is manual and hydraulic. The standard minimum size can be grinded to 1mm, and special devices and workpieces can be grinded to 0.2mm, and the overall roundness after grinding can reach 0.001mm or less.
Dialog type centerless grinder
Conversational NC Centerless Grinder, Tired of having to use the handwheel to look at the indexing disk when using a centerless grinder? We have introduced a high CP value lower slide servo feeder system to improve the problems of traditional centerless grinders when calibrating tools, and to determine the machining start point of the workpiece with one click, which greatly improves the efficiency of the adjustment process.
It also improves the disadvantages of the traditional centerless grinding machine which requires the operator to manually use the handle to complete the feeder. The disadvantages of manual feeder are: 1. the feeder speed is unstable, which may cause unstable size and accuracy. 2. the operator is easily tired. Therefore, we use the HMI 7″ Misubishi GS2107 1 configuration PLC-FX3U-32MR-ES-A to enhance the stability of your production at a reasonable price.
Here is the simple operation screen.
Features: Lower slide servo feeder (one axis). Minimum feed 0.001mm Repeat feed accuracy of 0.001mm.
The NC type centerless grinder is especially suitable for mass production of workpieces with uniformity and variability. Features:1. The overall mechanism and design are suitable and the dialog type window is convenient for the operator to use. 2. The mechanism with two or more axes (including automatic wheel dressing) will compensate for the dressing after dressing, and the accuracy error is less than 0.002mm. Configuration is equipped with Misubishi Q-Series GS2110-WTBD-N and the man-machine Pro-face operator interface 10″. The Misubishi Q-Series GS2110-WTBD-N is equipped with a Misubishi Pro-face 10″ interface.
Basic NC Centerless Grinder Operation Screen
The standard Mitsubishi Q series can be optionally equipped with a full-avoidance loop optical scale and in-line O.D. measurement.
Dialog is an interface for easy operation, no need to go back to the home position, you can remember the last working home position.
Matching buttons to understand the action of each part.
Can be used with in-line dimensional correction and automatic sanding correction.
After correction, it will work by itself, the size error is within 0.002mm.
CNC Centerless Grinding Machines
The programmable system can meet the needs of different types of grinding workpieces to satisfy the grinding accuracy of the bow and arrow, and the accuracy of the multi-axis motion is within 0.001mm.